Multi-Cavity Liquid Injection Mold & Molding: A Comprehensive Showcase

Project Timeline & Standards

This project has a production cycle of just 30 seconds, meeting the client's demand for high-efficiency manufacturing.

Premium 1.2344 (HRC46-50) steel is utilized, ensuring the mold's durability and precision.

Structural Features

A 32-cavity mold design significantly boosts the quantity of products per production run, dramatically improving overall efficiency.

The LSR (Liquid Silicone Rubber) process enables an ultra-thin 0.2mm wall thickness, satisfying the client's requirement for a sealing product.

Packsonmold's proprietary cold runner system with individual valve gate nozzles for each cavity ensures a precise 5% fill balance, delivering consistently reliable product quality.

Materials & Heat Treatment

High-grade 1.2344 (HRC46-50) steel undergoes rigorous heat treatment to achieve the necessary hardness and strength.

The chosen LSR (Liquid Silicone Rubber) material exhibits excellent fluidity and molding performance.

The mold's impressive 2 million shot lifespan greatly enhances production efficiency and cost-effectiveness.

Machining Process

Advanced vacuum molding technology provides precise control during the forming process, ensuring product quality and consistency.

Meticulous CNC machining guarantees the mold structure's exceptional uniformity and stability.

Ejection & Auxiliary Systems

The automated demold system significantly reduces each injection cycle time, boosting production efficiency.

The 5-axis robotic part removal system enables fully automated operation, further increasing production speed and product consistency.

Surface Finishing & Appearance

Precise machining and surface treatment techniques guarantee the product's appearance meets the client's stringent requirements.

The solution satisfies the medical device industry's exacting standards for product appearance and quality.

In summary, this multi cavity liquid silicone rubber injection molding project showcases Packsonmold's professional expertise in mold design, material selection, process control, and automated production - delivering a highly efficient, stable, and premium manufacturing solution for the client.

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